High Tesnsile Manganese Bronze

C66800 High Tensile Manganese Bronze

The C66800 High Tensile Manganese Bronze alloy possess good hot and cold workability and forging ability. It is fabricated using the process of bending, coining, rawing and upsetting, hot forging and pressing, knurling, roll threading, shearing, spinning, swaging, and stamping.

Typical Uses :

  • Industrial : Gears, Sealing Rings, Thrust Bearings, Bushings, Cams, Spindles, Bearings, Idler Pins, Connecting Rods, Drive Shafts, Valve Seats, Sleeve Bearings, Piston Heads.
  • Marine : Pump Parts, Hardware, High Strength

Equivelent Specifications:

Specifications Designation
UNS C67300
UNS C67400
UNS C67420

Chemical Composition:

Cu Al Fe Pb Mn Ni Si Sn Zn
Min./Max. 60.0-63.0 0.25 0.35 0.5 2.0-3.5 0.25 .50-1.5 0.3 Rem.
Nominal 61.5 2.7 1

Physical Properties:

Density 0.300 lb/in3
Melting Range 1690 – 1730 oF
Coefficient of Expansion (68 to 572oF) 11 ?in/in oF
Thermal Conductivity 55 Btu/ft h oF
Electrical Conductivity 21 % IACS
Electrical Resistivity 54 ? (circ mil/ft)
Relative Magnetic Permeability <1.02
Coefficient of Friction 0.15

Sizes Available

ROUND RODS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C67000 High Tensile Manganese Bronze B

The C67000 High Tensile Manganese Bronze B is the high in strength alloy that possess hot and cold workability with good forging ability. The alloy is manufactured using the process of bending, coining, drawing and upsetting, hot forging and pressing, knurling, roll threading, shearing, spinning, swaging, and stamping.

Typical Uses :

  • Industrial : Forgings, Corrosion Resistance, Wearability , Fatigue Resistance , High Strength .

Equivelent Specifications:

Specifications Designation
ISO CuAl8Fe3
European CuAl8Fe3
BSI AS 106
JIS C 6140

Physical Properties :

Product Property
Melting Point – Liquidus°F 1652
Densitylb/cu in. at 68°F 0.286
Specific Gravity 7.92
Electrical Conductivity% IACS at 68°F 22
Thermal ConductivityBtu/ sq ft/ ft hr/ °F at 68°F 57
Coefficient of Thermal Expansion 68-57210?6 per °F (68 – 572°F) 11.9

Sizes Available:

ROUND RODS 8mm To 100 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C67300 High Tensile Manganese Bronze

The C67300 High Tensile Manganese Bronze is high in strength alloy with good bearing qualities. The alloy maintains high impact resistance with with good machinability by making it well suited for clutch bearings, shaft bushings, sleeve bearings, thrust bearings, pump parts, drive shafts, bearing pins, wear plates, gears and cams. It also resists squashing out under high loads and extreme wear applications.

Typical Uses :
  • Fasteners: Fasteners, Lead Screw Nuts
  • Industrial: Gears and Cams, Wear Plates, Bushings, Seal Rings, Idler Pins, Piston Heads, Brearing Pins, Thrust Bearings, Sleeve Bearings, Propeller Shafts, Shaft Bushings, Clutch Bearings, Drive Shafts, Spindles, Pump Parts, Bearings
  • Marine:  Hardware, Valve Seats
  • Other:   Connecting Rods

Equivelent Specifications:

Specifications Designation
UNS C66800
UNS C67400
UNS C67420

Chemical Composition:

Al Cu Fe Pb Mn Ni Si Sn Zn
Min/Max 0.25 58.0 – 63.0 0.5 0.40 – 3.0 2.0 – 3.5 0.25 0.50 – 1.5 0.3 Rem
Nominals 60.5000 1.7000 2.7000 1.0000 34.1000

Specifications:

End Product Specification
Bar SAE J461, J463
Forgings SAE J461, J463
Rod SAE J463, J461
Shapes SAE J463, J461

Fabrication:

Joining Technique Suitability
Machinability Rating 70

Physical Properties:

Product Property US Customary Metric
Coefficient of Thermal Expansion 11 ·10-6 per oF (68-572 F) 19.0 ·10-6 per oC (20-300 C)
Density .30 lb/in3 at 68 F 8.3 gm/cm3 @ 20 C
Electrical Conductivity 22 %IACS @ 68 F 0.13 MegaSiemens/cm @ 20 C
Melting Point – Liquidus 1605 F 874 C
Modulas of Elasticity in Tension 17000 ksi 117200 MPa
Specific Gravity 8.3 8.3
Thermal Conductivity 55 Btu · ft/(hr · ft2·oF)at 68F 95.0 W/m · oK at 20 C

Sizes Available

ROUND RODS/BARS
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C67400 High Tensile Manganese Bronze

The C67400 High Tensile Manganese Bronze alloy is manufactured using the process of bending, drawing, upsetting, and many other processes. The alloy is excellent on hot and cold workability and forge ability.

Typical Uses :

  • Industrial: Bushings, Shafts, Cams, Chain Guides, Wear Plates, Gears, Food Conveyor Chain
  • Other:   Connecting Rods

Equivelent Specifications:

Specifications Designation
UNS C66800
UNS C67300
UNS C67420

Chemical Composition:

Al Cu Fe Pb Mn Ni Si Sn Zn
Min/Max 0.50 – 2.0 57.0 – 60.0 0.35 0.5 2.0 – 3.5 0.25 0.50 – 1.5 0.3 Rem
Nominals 1.2 58.5 2.8 1 36.5

Specifications:

End Product Specification
Bar SAE J461, J463
Forging SAE J461, J463
Rod SAE J463, J461
Shapes SAE J463, J461

Fabrication:

Joining Technique Suitability
Brazing Good
Butt Weld Good
Capacity for Being Cold Worked Poor
Capacity for Being Hot Formed Excellent
Coated Metal Arc Welding Not Recommended
Forgeability 100
Gas Shielded Arc Welding Fair
Machinability Rating 30
Oxyacetylene Welding Not Recommended
Seam Weld Good
Soldering Fair
Spot Weld Good

Physical Properties:

Product Property US Customary Metric
Coefficient of Thermal Expansion 11.0 ·10-6 per oF (68-572 F) 19.8 ·10-6 per oC (20-300 C)
Density 0.292 lb/in3 at 68 F 8.08 gm/cm3 @ 20 C
Electrical Conductivity 23 %IACS @ 68 F 0.135 MegaSiemens/cm @ 20 C
Electrical Resistivity 45.1 ohms-cmil/ft @ 68 F 7.5 microhm-cm @ 20 C
Melting Point – Liquidus 1625 F 885 C
Melting Point – Solidus 1590 F 866 C
Modulas of Elasticity in Tension 16000 ksi 110000 MPa
Modulus of Rigidity 6000 ksi 41370 MPa
Specific Gravity 8.08 8.08
Specific Heat Capacity 0.09 Btu/lb/oF at 68 F 377.1 J/kg/ · oK at 293 K
Thermal Conductivity 58.0 Btu · ft/(hr · ft2·oF)at 68F 100.4 W/m · oK at 20 C

Sizes Available

ROUND RODS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C67500 High Tensile Manganese Bronze

Alloy C67500 (CuZn37FeSnMn) is a wrought alloy with additions of iron, tin and manganese to increase the strength and corrosion resistance.

It can be worked to increase the strength and can be available in the half hard and fully hard condition.

It possess hot working properties and can be die forged into valves, connectors and other components for military applications. It can also be hot headed or upset forged for manufacturing fasteners.

Typical Uses :

  • Automotive: Clutch Disks, Shafting, Pump Rods
  • Fasteners:   bolts
  • Industrial: Valve Bodies, Balls, Valve Stems, Bushings, Aircraft Parts
  • Marine:  hardware

Chemical Composition:

Al Cu Fe Pb Mn Si Zn
Min/Max 0.25 57.0 – 60.0 0.80 – 2.0 0.2 0.05 – 0.50 0.50 – 1.5 Rem
Nominals 58.5000 1.4000 0.1000 1.0000 39.0000

Specifications:

End Product Specification
Bar ASTM B138, SAE J461, J463
Bar, For ging ASTM B124
Bolts ASTM F468
Forgings, Die ASTM B283, SAE J463, J461
Nuts ASTM F467
Rod ASTM B138, SAE J463, J461
Rod, Forging ASTM B124
Screws ASTM F468
Shapes ASTM B138, SAE J461, J463
Shapes, Forging ASTM B124
Studs ASTM F468

Fabrication:

Joining Technique Suitability
Brazing Excellent
Butt Weld Good
Capacity for Being Cold Worked Poor
Capacity for Being Hot Formed Excellent
Coated Metal Arc Welding Not Recommended
Forgeability 80
Gas Shielded Arc Welding Fair
Machinability Rating 30
Oxyacetylene Welding Good
Seam Weld Fair
Soldering Excellent
Spot Weld Good

Physical Properties:

Product Property US Customary Metric
Coefficient of Thermal Expansion 11.8 ·10-6 per oF (68-572 F) 21.2 ·10-6 per oC (20-300 C)
Density 0.302 lb/in3 at 68 F 8.36 gm/cm3 @ 20 C
Electrical Conductivity 24 %IACS @ 68 F 0.14 MegaSiemens/cm @ 20 C
Electrical Resistivity 43.2 ohms-cmil/ft @ 68 F 7.18 microhm-cm @ 20 C
Melting Point – Liquidus 1630 F 888 C
Melting Point – Solidus 1590 F 866 C
Modulas of Elasticity in Tension 15000 ksi 103400 MPa
Modulus of Rigidity 5600 ksi 38610 MPa
Specific Gravity 8.36 8.36
Specific Heat Capacity 0.09 Btu/lb/oF at 68 F 377.1 J/kg/ · oK at 293 K
Thermal Conductivity 61.0 Btu · ft/(hr · ft2·oF)at 68F 105.6 W/m · oK at 20 C

Sizes Available

ROUND RODS/BARS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C67600 High Tensile Manganese Bronze

The alloy possess excellent hot and cold workability; good forge ability. Fabricated by bending, coining, coppersmith, drawing and upsetting, hot forging and pressing, knurling, roll threading, shearing, spinning, swaging, and stamping.

Typical Uses :

  • Industrial: Gate Valve Stems, Welding Rod, Valve Balls

Chemical Composition:

Cu Fe Pb Mn Sn Zn
Min/Max 57.0 – 60.0 0.40 – 1.3 0.50 – 1.0 0.05 – 0.50 0.50 – 1.5 Rem
Nominals 58.5 0.8 0.7 0.27 1 38.7

Specifications:

End Product Specification
Brazing Filler Metal AWS A5.8
Forgings, Die ASTM B283

Fabrication:

Joining Technique Suitability
Brazing Excellent
Capacity for Being Cold Worked Poor
Capacity for Being Hot Formed Excellent
Forgeability 80
Gas Shielded Arc Welding Fair
Machinability Rating 60
Oxyacetylene Welding Good
Soldering Excellent
Spot Weld Good

Physical Properties:

Product Property US Customary Metric
Coefficient of Thermal Expansion 11.8 ·10-6 per oF (68-572 F) 20.4 ·10-6 per oC (20-300 C)
Density 0.302 lb/in3 at 68 F 8.36 gm/cm3 @ 20 C
Electrical Conductivity 24 %IACS @ 68 F 0.139 MegaSiemens/cm @ 20 C
Melting Point – Liquidus 1630 F 890 C
Melting Point – Solidus 1590 F 865 C
Modulas of Elasticity in Tension 15000 ksi 103400 MPa
Modulus of Rigidity 5600 ksi 38600 MPa
Thermal Conductivity 61.0.0 Btu · ft/(hr · ft2·oF)at 68F 105.7 W/m · oK at 20 C

Sizes Available

ROUND RODS/BARS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C86200 High Tensile Manganese Bronze

The High Tensile Manganese Bronze – copper casting alloy UNS C86200 consists primarily of copper, zinc, aluminum and High Tensile Manganese Bronze. Manganese existing in UNS C86200 provides an attractive chocolate brown color which is commonly used in architecture. The presence of lead in the alloy improves the longevity of the alloy.

Typical Uses :

  • Builders: Hardware Brackets, Structural Parts
  • Fasteners: Screw Down Nuts
  • Industrial: Struts, Gears, Valve Stems, Bushings, Cams, Wear Rings for Pressing Dies for Wood Pulp Industry, High Strength Machine Parts, Hooks, Frames, Shafts, Marine Racing Propellers, Worm Gears, Pressing Dies for Wood Pulp
  • Marine: Rudders, Marine Castings, Boat Parts, Clamps

Equivalent specification

Specifications Designation
UNS C86200
ISO CuZn26Al4Fe3Mn3
JIS CAC303

Chemical Composition:

Zn Cu Fe Mn Ni Pb Sn
Min/Max 22-28 60-66 2-4 2.5-5 1.0max 0.2max 0.2 max
Nominals 25 63 3 3.7

Physical Properties:

Product Property US Customary
Melting Point – Liquidus 1725 F
Melting Point – Solidus 1650 F
Density 0.288 lb/in3  at 68 F
Specific Gravity 7.97
Electrical Resistivity 136.70 ohms-cmil/ft @ 68 F
Electrical Conductivity 8 %IACS @ 68 F
Thermal Conductivity 20.50 Btu · ft/(hr · ft2·°F)at 68F
Coefficient of Thermal Expansion 120 ·10-6  per oF (68-392 F)
Specific Heat Capacity 0.090 Btu/lb/°F at 68 F
Modulas of Elasticity in Tension 15000 ksi
Magnetic Permeability* 1.24

Sizes Available

ROUND RODS/BARS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

 


C86300 High Tensile Manganese Bronze

C86300 (SAE 430B) High Tensile Manganese Bronze is ideal for high load, low speed applications that require a combination of outstanding wear characteristics and high bearing strength. Despite its strength characteristics, however, this manganese bronze alloy is not heat-treatable, needs reliable lubrication and should be used in conjunction with hardened shafts. The lead in the alloy’s makeup improves machinability without materially affecting its mechanical properties.

Equivalent specification

Specifications Designation
ASTM C86300
BS BS 1400 HTB3
EN CC762S
JIS HBSC4
DIN 2.0598
ISO CuZn25Al6Fe3Mn3
IS

Chemical Composition:

Cu Pb Sn Zn Ni Fe Al Mn
Min 60.0 22.0 2.0 5.0 2.5
Max 66.0 0.2 0.2 28.0 1.0 4.0 7.5 5.0

Fabrication Properties:

Joining Technique Suitability
Soldering Poor
Brazing Poor
Oxyacetylene Welding Poor
Gas Shielded Arc Welding Poor
Coated Metal Arc Welding Good
Machinability Rating 8

Physical Properties:

Melting Point – Liquidus °F 1693
Melting Point – Solidus °F 1625
Density lb./cu in. at 68°F 0.283
Specific Gravity 7.83
Electrical Conductivity% IACS at 68°F 8
Thermal Conductivity Btu/ sq. ft./ ft. hr./ °F at 68°F 20.5
Coefficient of Thermal Expansion 68-57210⁻⁶ per °F (68 – 572°F) 12
Specific Heat Capacity Btu/ lb. /°F at 68°F 0.09
Modulus of Elasticity in Tension ksi 14200
Magnetic Permeability* 1.09

Sizes Available

TUBES 6.35 mm to 110mm
ROUND WIRES 1 mm to 11mm
ROUND RODS 1.2 to 250 mm
HEX RODS Min. 5 mm to Max. 65 mm
SQUARE RODS Min. 4 mm to Max. 60 mm
FLATS Min. 4 mm thickness and max width of 120mm
PROFILES As per customer drawings
HOLLOW RODS Min Bore Size 20mm and Max OD 130mm
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